Solutions
Beyond Foam
Creative Foam’s Healthcare Division provides customized manufacturing solutions at every stage of the product life cycle. Our vertically integrated manufacturing solutions, deep materials knowledge, unmatched engineering expertise and unwavering commitment to quality has made us a trusted partner to the world’s top medical device and personal protection companies. Our core contract manufacturing capabilities include ISO 13485, FDA Registration, Material Selection, Design & Development, Prototyping & Validation, Component Manufacturing & Final Assembly, Class 8 Cleanroom Manufacturing, RF Welding, Sewing, Ultra Sonic Welding, Urethane Molding, Fusion Molding, Thermo-Pressure Welding, Vacuum Forming, Compression Molding, CNC Contour Cutting, 3 & 5 Axis Machining, Impulse Sealing, Electronics Assembly, Precision Die-Cutting, Laminating, Waterjet Cutting and Laser Etching.
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Safety -
Comfort
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Innovation
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Reliability
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Protection
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Medical Device
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Our offering of medical-grade, lightweight, durable materials are ideal for cushioning, padding, and support. We offer several molding and precision machining techniques, as well as die cutting for higher volume disposable applications. We can create custom machined foam enclosures for your electronics and pair with our specialized vinyl coating for a seamless, cleanable finish. Fabrics and closed cell foam can be laminated together to create a high quality solution. Our RF welding technology provides a robust seal of protection for devices that need to retain air or fluid such as custom therapeutic and recovery devices, fluid bags and other single use technologies and medical device solutions. To simplify your supply chain, we also offer value-added solutions including printing, sewing, assembly, kitting and packaging to deliver a finished device. Furthermore, we are ISO 13485 certified and FDA registered, and can perform many services in our Class 8 cleanroom
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Surfaces and Support
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Patient comfort and safety is our top priority. Creative Foam fabricates and molds superior materials into complex shapes that conform to the human body, making them ideal for patient positioning and support. In addition, we can apply a medical grade coating that is fluid resistant and meets skin contact requirements to ensure a safe and clean surface. These materials and coatings can be radiolucent for imaging applications, and are also used to encapsulate intricate electronic assemblies.
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Personal Protection
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We manufacture custom laminate and molded foam components for personal protection products that protect our military, athletes and valued associates in the workplace. We specialize in comfort and impact absorption components for helmets, body padding and support, and protective eyewear utilizing high quality open and closed-cell foams, fabrics, adhesives and encapsulated materials.
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Foot Care
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Creative Foam offers an extensive line of podiatry and foot care products designed to offer supreme cushioning and shock absorption including pads, cushions, lifts, liners, insoles and more. With state-of-the-art equipment and extensive experience of die-cutting, labeling and packaging experience, we are a major supplier to the private label and retail markets, including major podiatric distributors, as well as physicians and hospitals. In addition to private labeling, Creative Foam can manufacture your custom foot care product.
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